PFL-1000FB : Flash beer pasteuriser 1000L/hr

Description

Semiautomatic three stage pasteurization system for the processing of 1.000 L/h of beer, based on the hot water heating system with automatic control system for the pasteurisation temperature and outlet temperature.

Main features:

• Beverage flows in the tubular spiral which is surrounded by hot water.
• All parts in contact with a beverage are made of stainless steel.
• Automatic beverage temperature control.
• Automatic control of the pasteurization time.
• Automatic water temperature control.
• Automatic regulation of beverage output temperature
• Mounted on stainless steel main frame
• Fast and easy cleaning using an external CIP station

Pasteurization parameters :

• Maximal allowed volume of carbondioxide saturation: 6g of CO2 / liter
• Maximal flow speed of beverage: 1 000 liters/hr – This value can be changed by operator.
• Input temperature: from +2°C up to +6°C – This value can be changed by operator.
• Output temperature: from +2°C up to +20°C – This value can be changed by operator.
• Pasteurization temperature: Recommended 72°C (+/- 2°C) – This value can be changed by operator.
• Pasteurization time: Recommended 20 sec – This value can be changed by operator.

Technical parameters :

• Dimensions: 2 600 x 1 300 x h 2 500 mm
• Electric power consumption: 5.5 kW
• Pressurized air consumption: 3 500 Nl/hr @ 8 bar
• Water consumption in CIP mode: 2 500 l/hr

Equipment description:

Three stages plate heat-exchanger composed of:

• AISI 304 inox steel frame, designed to hold the exchange plates, with AISI 304 inox steel inlet and outlet connections type DN 25 DIN 11851.
• Plate guiding and holding bars and screw tightening rods made of Aisi 304 inox steel.
• Heat exchange plates made of Aisi 316 inox steel, 0,5 mm thick, complete of EPDM rubber sealing gaskets to joint (without glue).
• Intermediate frames made of Aisi 304 inox steel with connection type DN 25 DIN 11851.
• Feeding pump for the transferring of the product from the feeding tank to the pasteurisation plant, type AISI 316 inox steel centrifugal pump, built as per 3A health specifications, complete of electrical motor 2900 rpm.
• Flowmeter equipped with a magnetic floating device, made of AISI 316 inox steel, to measure the hourly production.
• Set of connections for the circulation of the product, made of DIN 25 AISI 316 inox steel pipe for human alimentary use, with inner and outer polished finishing, welded and connected by DIN 25 connection elements, complete of deviation, closure and discharge valves, where needed.
• AISI 316 inox steel deviation valve for the recycling of the product, when the pasteurisation temperature is not right and in case of interruption of the filling operation, three way type with pneumatic control device DIN 25.
• Thermoregulation group for pasteurizing automatic temperature control by two way modulated valve for steam complete of pneumatic servocontrol, filter steam interception, manual valve and connections pipes in AISI 304 inox steel up to base limit.
• Hot water preparation group through steam composed in AISI 304 Inox steel, brazed auxiliary heat exchanger, AISI 304 inox steel centrifugal pump complete of electrical motor V400 50 Hz designed to circulated hot water from the heating unit and plates exchanger.
• Connection set for the product heating process, made of AISI 316 inox steel pipe with opaque (brushed) external finishing, welded and connected by DN connection parts, complete of connections, Safety, deviation, closure and discharge valves where needed.
• Thermo tubular dwelling group for 30 seconds time, suitable for 1.000 L/h composed by AISI 316 inox steel pipe food use type DIN 40 with polished inside and outside finishing, curves at 180° DIN 40 welded and jointed by DIN 11851 type fitting.
• Thermoregulation group for cooling
• Automatic temperature control there way modulated valve for gelid solution complete of pneumatic servocontrol and stainless steel centrifugal pump complete of electrical motor designed to circulated gelid solution from the cooling unit and plates exchanger with AISI 304 inox steel connection piping up to base limit.
• Main supporting base, for the anchoring of all the components of the machine of rectangular section AISI 304 inox steel.

Buffer tank 300L – description :

Capacity of 300 liters, the buffer tank is suitable to work at a pressure of 6 bar tested ISPESL, for receipt of the pasteurized product, made in Aisi 316 inox steel sheet tested 2B finish, cylindrically shaped lid with thickness 30/10 mm and plating 40/10 mm with:

– Level min. / max for inductive probes, process fittings type DIN;
– Manhole to a crawl elliptical with internal opening;
– Bottom outlet;
– Hydro diffuser type spray ball for washing;
– Control pressure group complete with regulable valve, safety valve certified PED, fill valve, air filter and air reduction group;
– Lift eyebolts;
– Process fittings type DIN;
– N.03 supporting legs;
– Pipes of connection to the plant in Aisi 316 inox steel DIN type satin internal and polished external;
– Centrifugal product pump for the transfer of the pasteurized product from the 300 Liters buffer tank to the filling line, Aisi 316 inox steel and conforms to 3A sanitary complete of electric motor at variable speed controlled by an inverter.

Control cabinet made of AISI 304 inox steel sheet.

It holds the electrical equipment and the control instruments and it has a IP 65 protection. The control cabinet includes :

• Low tension transformer for the auxiliaries.
• Safety thermal switches.
• Signal lights.
• Product electric pump switch with light signal.
• Hot water electric pump switch with light signal.
• Cold water electric pump switch with light signal.
• Product deviation auto/manual switch.
• Motor remote safety switches.
• Emergency push button.
• Operation cycle start on push button.
• Main door locking switch.
• Paperless temperature recorder with colour screen 5.7 LCD touch screen and data storage on internal memory of 64MB CF memory card of 2 GB.
• Electronic regulator for automatic control of the pasteurisation temperature.
• Electronic regulator for automatic control of the cooling temperature.
• AISI 304 inox steel circular thermometer located on the flow pipes to check the local processing temperature.
• AISI 304 inox steel circular manometers to check the product and hot water operation pressure
• Buffer tank with capacity 300 liters, including pump controlled by frequency inverter.

Requirements for utilities available on site

Compressed air :

• Pressure 8 bar
• Standard quality :  ISO 8573 – Dry and Oil-Free
• Max Particles Size And Content : Class 1 (=<0,1mg/m3 <0,1μm)
• Max Condensing pressure : Class 2 (<-20°C)
• Max Oil content : Class 1 (<0,01mg/m3)

Electric connection :

• Voltage : 400 V AC ±5% (max fluctuation)
• Frequency (cycles) : 50 Hz ± 1% (max fluctuation)
• Phases : 3phases
• Auxiliares (control voltage) : 24 V AC

Ambient data :

• Outside temperature range : from -5°C to +40°C
• Average hottest period : +35°C
• Average coldtest period : +1°C
• Test temperature in the production hall : +28°C
• Relative Humidity : from 70% to 95%

Water connection :

• Temperature : +25°C
• Pressure : 2-3 BAR

Attention: Please check carefully the above specifications and utilities, making sure that they match the real data avilable on site. This page contains generic information regarding the electricity voltage, however different electrical specifications may be required for certain equipment or components included in the supply. Please refer to the details section for any variation.

This offer includes :

Recommended services :

Installation and commissioning work  … 590,- € for every day.

Usually 5 days is needed

Delivery time :

• Usually 15 days from the payment (100% pre-payment)

Warranty time :

• 12 months