KWFL-MB41A Automatic rinsing-washing-filling line for stainless steel kegs

Description

The automatic line for the filling and washing of stainless steel kegs with production capacity from 50 to 68 kegs per hour.

The machines are designed and made with special care paid to hygiene and available in different sizes and models. The entire structure of the machine and the parts that are contact with the liquid are entirely made out of AISI 304 stainless steel.

The filling head was conceived with careful detail to exclude any type of contact with air on the part of the product being worked and to ensure a filling that’s completely sterile.

The washing systems were conceived to ensure:

a) A good cleaning

b) The checking and monitoring of the rinsing phase

c) at the end of every work phase, the checking for the absence of liquid in the kegs, thus confirming the impossibility of unwanted rackings to then be able to provide the assurance that the discharge phase has occurred.

The systems are fitted for the connection with a steam-generator for hot sterilization of the containers. The command and control parts are positioned in a watertight control board and electronically managed thanks to the use of a PLC.

Our valves for the controlling of the washing and filling cycles are made out of turned-ingot stainless steel and, thanks to their perfect internal finishing, allow for easy washing and sterilization, thereby preventing filth and grime from settling. In addition, the special solid steel
structure guarantees excellent resistance to wear and minimizes the need for ordinary maintenance operations.

KWFL-MB41A includes :

• Stainless steel frame
• AISI 304/316 L stainless steel product piping
• AISI 304 L stainless steel control board
• Adjustable supporting feet
• Automatic keg type regulator via pneumatic centering device
• Washing and filling function via PLC
• Transfer of the kegs through a beam detector
• Keg centering device
• Operator interface with touch screen
• Liquid-detection sensor at each rinsing, washing and steaming phase (no condensation)
• Keg-detection sensor (on washing-and-filling head)
• Filling with pressure sensor and maximum liquid-level detection
• Detergent heating via steam pocket or electrical resistance –  By choice
• Accident-prevention protection with barriers and door-closure monitoring sensor
• Electrical outlet for connection to the feed pump
• 250 liter CIP (Clean-in-place) tank for basic detergent
• 250 liter CIP (Clean-in-place) tank for acidic detergent
• Pump for the re-circulation of the basic detergent
• Pump for the re-circulation of the acidic detergent
• Kit for the washing and sanitization of the filling heads
• Use and maintenance manual in Italian and English

Layout  :

This arrangement includes  :
——————————————————————————
126k045  1  Idle roll-conveyor – 2000 mm … 3.303 Eur
126k137  2  Motorized roll-conveyor – L pro 1500mm … 5.157 Eur
126k030  2  Line Keg Stopper … 1.464 Eur
126k016  3  Keg filling machine mod. KWFL-MB41A … 92.400 Eur
126k004  /  Keg-probe and filling head rinser … 1.197 Eur
126k139  4  Motorized roll-conveyor 2000 mm inox … 6.678 Eur
126k043  5  Single Pincer keg dumper … 14.950 Eur
126k045  6  Idle roll-conveyor – 2000 mm … 3.303 Eur
Metal perimetric protection + doors … 1.550 Eur

Total price … 130.002 Eur

Start up

Start up filling kegs system 1 person for 4/6 days (travel, board and lodging) … About 2.500 – 4.500 euro for EU

Optional 

2S5181507T9  Nitrogen Cartridge … 183 Eur
120GC002       Nitrogen Housing … 514 Eur
120V110          Steam Housing  … 846 Eur
2B-2001-10     Steam cartridge …  277 Eur
126k038          Semiautomatic stacker (7) … 7.740 Eur
12706              Steam generator 18 kW … 8.778 Eur
126k037          Magnetic liter counter … 2604 Eur
126k070          Pressure check sensor … 2709 Eur
13165              Network router … 1696 Eur
126k032          Last rising conductor-controller check … 7.528 Eur
126k076          Mobile centrifugal feed pump 2.5 bar … 2.037 Eur
126k020          Client keg modification 2sp.+t° … 550 Eur

Optional accessories